This equipment is a high automation CNC winding machine that combined taping, wire dragging, winding, wire cutting features for the large and medium-sized motor's specialized coil's winding. The machine can tape the wire before winding to meet high-level insulation requirements.
Winding adopts the torque control and also has the function of non-stop continuous bandaging of turn-to-turn insulation tape.
The machine is able to do single wire winding and multiple wires winding. The max. number of wires is up to 12, with transposition function.
Automatic winding: automatic coil on, counting, automatic cutting; the winding process has manual, automatic, pause, emergency shutdown, etc.
Full-digital servo control method, all the parameters input, adjust and save through the HMI touch screen
Technical Specification
Coil sectional area: height 10~80mm, width 5~25mm;
wire gauge: wire thickness 1~4mm; wire width 5~12mm;
wire lead length 30~300mm;
each wire's tension 0~60kg adjustable.
The electromagnetic coil reel max. 200kg;
Dimensional precision after winding: ±0.5mm; With counting function: max. recordable number of turns 999;
Main axis speed (step-less speed regulation): 0~16rpm; main axis max. load: 1000kg;
Winding Machine max. tension 700kg, torque (16rpm) 9000Nm,
principal axis has brake, fix position exactly;
Using double tape reel for turn-to-turn bandaging device, tape speed: 50~250rpm. Taping length 4m;
Turn-to-turn taping machine overlapping rate 1/3~1/2~3/4 stepless adjustable, PLC control, double stepping motor drive;
Insulation tape width: 20mm, 25mm; tape reel outer diameter: 110mm;
Turn-to-turn taping arrangement for the number of pieces (width × height): 2×1~6pcs, bandaging section 26×18mm or 22×20mm.